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Swage Thread Stud Ends

Swage thread stud ends are key in wire rope fittings, featuring a threaded stud for secure attachment and a swage end crimped onto the wire rope for durability. Widely used in rigging and marine settings for dependable, safe connections.

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Swage thread stud ends consist of a threaded stud with a swaged termination on one end. The swage termination is formed by compressing the wire rope around the stud end, creating a strong and permanent connection. This termination method ensures maximum strength and reliability, making it suitable for demanding applications where safety is paramount.

Key Features:

  1. High Strength: Swage thread stud ends are engineered to withstand high loads and provide a secure connection between wire ropes and other components.
  2. Corrosion Resistance: Constructed from materials like stainless steel, they offer excellent resistance to corrosion, enhancing longevity and reliability in harsh environments.
  3. Versatility: These fittings are available in various sizes and configurations to accommodate different wire rope diameters and application requirements.
  4. Permanent Connection: The swage termination creates a permanent connection, eliminating the risk of slippage or detachment under load.
  5. Easy Installation: While installation requires specialized swaging tools, it is a straightforward process when performed by trained professionals.

Specifications:

Swage Sockets

Art No. Rope size
(inch)
B
(inch)
E
(inch)
F
(inch)
L
(inch)
T*
(inch)
D* Max. O.D.
after swage
W908-006 1/4 0.50 0.27 2.13 2.48 1.97 M12 0.46
W908-008 5/16 0.77 0.34 3.19 3.54 2.36 M16 x 2.0 0.71
W908-010 3/8 0.77 0.41 3.19 3.54 2.36 M20 x 2.5 0.71
W908-011 7/16 0.98 0.48 4.25 4.69 3.15 M20 x 2.5 0.91
W908-013 1/2 0.98 0.55 4.25 4.69 3.15 M24 x 3.0 0.91
W908-014 9/16 1.25 0.61 5.28 5.87 3.94 M24 x 3.0 1.16
W908-016 5/8 1.25 0.67 5.28 5.87 3.94 M27 x 3.0 1.16
W908-019 3/4 1.55 0.80 6.38 7.24 5.91 M30 x 3.5 1.42
W908-022 7/8 1.70 0.94 7.44 8.35 5.91 M39 x 4.0 1.55
W908-026 1 1.98 1.06 8.46 9.61 6.30 M42 x 4.5 1.80
W908-028 1-1/8 2.25 1.19 9.53 10.75 7.09 M48 x 5.0 2.05
W908-032 1-1/4 2.53 1.33 10.63 11.73 7.09 M56 x 5.5 2.30
W908-036 1-3/8 2.80 1.45 11.63 12.87 7.87 M60 x 5.5 2.56
W908-038 1-1/2 3.08 1.58 12.72 13.98 9.06 M64 x 6.0 2.81
W908-045 1-3/4 3.39 1.86 14.88 16.22 9.84 M70 x 6.0 3.06
W908-050 2 3.94 2.13 16.97 18.86 11.81 M80 x 6.0 3.56
W908-057 2-1/4 4.45 2.36 19.29 20.98 11.81 M90 x 6.0 4.02

Applications:

Swage thread stud ends find application in a wide range of industries and settings, including:

  1. Marine: Used in rigging applications on ships, boats, and offshore structures.
  2. Construction: Employed in crane lifting operations, suspension bridges, and architectural cable systems.
  3. Aerospace: Utilized in aircraft control cables and structural rigging.
  4. Industrial: Applied in material handling equipment, wire rope slings, and hoisting systems.
  5. Outdoor Recreation: Found in zip lines, rock climbing anchors, and adventure course installations.

How to Use:

  1. Select the Correct Size: Choose a swage thread stud end that matches the diameter of the wire rope being used.
  2. Prepare the Wire Rope: Trim the wire rope to the desired length, ensuring clean and undamaged ends.
  3. Insert the Wire Rope: Thread the wire rope through the swage thread stud end, leaving an appropriate length for swaging.
  4. Swage the Connection: Use a hydraulic or mechanical swaging tool to compress the wire rope around the stud end firmly. Follow the manufacturer’s instructions for proper swaging technique.
  5. Inspect the Connection: After swaging, visually inspect the connection to ensure that the wire rope is securely and evenly compressed around the stud end.
  6. Load Testing: Perform a load test to verify the integrity of the connection before putting it into service.

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