Forged Open Swage Sockets are robust components used to terminate wire ropes and cables. Made through a forging process, they offer enhanced strength and durability by aligning the metal’s internal grain structure. The open design allows easy inspection and ensures a secure connection. These sockets are ideal for high-strength applications such as lifting, rigging, and structural support.
Key Features
- High Strength and Durability: Forged from high-quality steel to ensure maximum strength and longevity.
- Open Design: Allows for easy visual inspection and access during installation and maintenance.
- Versatile Compatibility: Suitable for use with various types of wire ropes and cables.
- Corrosion Resistant: Often treated or coated to resist corrosion, making them suitable for use in harsh environments.
- Secure Connection: Designed to provide a secure and stable connection, minimizing the risk of disconnection under load.
- Compliance with Standards: Manufactured to meet or exceed industry standards for safety and performance.
Specifications
Dimensions (inch) | |||||||||||||
Art No. | Rope size (INCH) |
L | D | B | D1 | d | L1 | W | K | C | A | Max. O.D. after swage |
N.W. (lb/ea) |
W909-06 | 1/4 | 4.80 | 0.50 | 1.38 | 0.69 | 0.27 | 2.17 | 0.67 | 4.02 | 0.35 | 1.50 | 0.46 | 0.7 |
W909-08 | 5/16 | 6.26 | 0.77 | 1.65 | 0.81 | 0.34 | 3.15 | 0.79 | 5.31 | 0.47 | 1.77 | 0.71 | 1.5 |
W909-10 | 3/8 | 6.26 | 0.77 | 1.65 | 0.81 | 0.41 | 3.15 | 0.79 | 5.31 | 0.47 | 1.77 | 0.71 | 1.3 |
W909-11 | 7/16 | 7.83 | 0.98 | 2.00 | 1.00 | 0.48 | 4.33 | 1.00 | 6.85 | 0.55 | 1.96 | 0.91 | 2.4 |
W909-13 | 1/2 | 7.83 | 0.98 | 2.00 | 1.00 | 0.55 | 4.33 | 1.00 | 6.85 | 0.55 | 1.96 | 0.91 | 2.6 |
W909-14 | 9/16 | 9.45 | 1.25 | 2.36 | 1.19 | 0.62 | 5.31 | 1.22 | 8.27 | 0.68 | 2.25 | 1.16 | 5.3 |
W909-16 | 5/8 | 9.45 | 1.25 | 2.36 | 1.19 | 0.67 | 5.31 | 1.22 | 8.27 | 0.68 | 2.25 | 1.16 | 5.1 |
W909-19 | 3/4 | 11.61 | 1.55 | 2.75 | 1.38 | 0.82 | 6.34 | 1.50 | 10.07 | 0.79 | 2.75 | 1.42 | 8.8 |
W909-22 | 7/8 | 13.39 | 1.70 | 3.15 | 1.63 | 0.94 | 7.44 | 1.77 | 11.81 | 0.94 | 3.23 | 1.55 | 13 |
W909-26 | 1 | 15.55 | 1.98 | 3.94 | 2.00 | 1.06 | 8.50 | 2.00 | 13.58 | 1.02 | 3.86 | 1.80 | 20.2 |
W909-28 | 1-1/8 | 17.40 | 2.25 | 4.06 | 2.20 | 1.19 | 9.37 | 2.25 | 15.08 | 1.19 | 4.26 | 2.05 | 28.2 |
W909-32 | 1-1/4 | 19.06 | 2.53 | 4.45 | 2.25 | 1.33 | 10.59 | 2.48 | 16.50 | 1.34 | 4.72 | 2.30 | 39.2 |
W909-36 | 1-3/8 | 21.02 | 2.80 | 5.00 | 2.50 | 1.45 | 11.69 | 2.52 | 18.23 | 1.38 | 5.20 | 2.56 | 48 |
W909-38 | 1-1/2 | 22.88 | 3.08 | 5.51 | 2.52 | 1.61 | 12.40 | 3.00 | 19.75 | 1.69 | 5.75 | 2.81 | 63.6 |
W909-45 | 1-3/4 | 26.53 | 3.39 | 6.70 | 3.50 | 1.86 | 14.88 | 3.50 | 23.00 | 2.11 | 6.75 | 3.06 | 96.8 |
W909-50 | 2 | 31.44 | 3.94 | 8.00 | 3.75 | 2.11 | 16.96 | 4.00 | 26.88 | 2.37 | 8.00 | 3.56 | 160.8 |
Applications
- Lifting and Rigging: Used in cranes, hoists, and other lifting equipment to secure wire ropes.
- Construction: Applied in building structures and temporary supports where secure cable terminations are necessary.
- Marine and Offshore: Ideal for use in marine environments for mooring and towing applications.
- Transportation: Used in securing loads and for various tie-down applications.
- Utility and Telecommunication: Utilized in the installation and maintenance of utility poles and communication towers.
How to Use Forged Open Swage Sockets
- Select the Correct Size: Ensure that the swage socket size matches the diameter of the wire rope or cable.
- Prepare the Wire Rope: Cut the wire rope to the required length and ensure the ends are clean and free from fraying.
- Insert the Wire Rope: Feed the wire rope through the open swage socket. Make sure it is positioned correctly.
- Swaging Process: Use a swaging machine or press to compress the swage socket onto the wire rope. This process deforms the socket around the wire, creating a strong, permanent connection.
- Inspection: After swaging, inspect the connection to ensure it is secure and there are no visible defects.
- Testing: Perform load testing if required to ensure the integrity of the swage connection.
- Regular Maintenance: Periodically inspect the swage socket and wire rope connection for wear, corrosion, and other potential issues.
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